Wednesday, 11 May 2016

Day three of new engine beds

After a hot glassing day yesterday, i have cut away the bubbles in the glass mat, it did not like going round tight corners and will now do a fearing job with thickened goo and rounding of corners before any more mat goes on. Hopefully i can get the mat flat this time and build up a good strong job.

Tuesday, 10 May 2016

engine beds

This has not been something i was looking forward too and the hot weather 30 deg. C in the boat today has not helped, cutting into to the glass fibre of the engine bay beds and re-making them for the new engine, is still only part way done on day two. About the most hideous job done so far, cramped hot frustrating and very critical to get it right and accurate. Pleased i am doing it myself though to know it is done to standard. Well so far its not to bad but not with out furious concentration and hard work, the joys of doing a job never done before. After some very careful measurements of the engine, making a jig to attach to the prop shaft coupling, marking out cutting into the old beds and fashioning some bits of teak, the engine was lifted in to test its new bed and it very reassuringly fits, basically as the instillation manual says it should 85mm off its bed. So now into the glassing it all together and making good the big holes i have made.

Sunday, 8 May 2016

The ebb is over

The tide is turning in chortles refurbishment. The new engine arrived on friday having had a lovely tour round roystons, a real marine engineering works and very helpful local supplier of volvo penta engines.

Thursday, 5 May 2016

Fairing

Thickened polyester resin filling the crushed area of rudder.

Table socket

Table bush


Fitted the cock pit sole table bush today through bolts ordered. And polyester resin poured in around underside to fill and stiffen the delaminated foam core and stiffen the whole thing.

Fairing the rudder

Well its not race profile perfection i am after but bottom of the rudder was badly worn and pitting just into the foam core. A thickened polyester with glass strand filling and fairing of the rudder base part done gel coat cover before epoxy barrier and then copper coat anti foiling to go. Also faired in the collapsed rudder area around pintle straps, gelcoat on tomorrow and oh joy more sanding, buffing and waxing for the white out of the water section.